How To Improve Your Fulfillment Warehouse in 2022

PackageIt Team • February 8, 2022

Whether you're running a small business or a distribution center, you're well aware that productivity and efficiency gaps in your warehouse or fulfillment center operations can drastically slow down your business.


If a customer's products are not delivered right, often it’s due to a failure in the fulfillment or shipping system.  According to Website Magazine, 69% of consumers are less likely to shop with a store in the future if an item is not delivered within two days of the claimed delivery date.  As a result of a minor warehouse delay, you may lose a large number of potential customers or have a negative influence on your business.


At PackageIt, we offer solutions to your packaging, shipping and warehousing needs. We have the expertise to make day-to-day operations easier and help keep your customer’s supply chain and your end user’s expectations free from obstacles. Our team has the solutions to improve your warehouse in 2022. Here are some products we recommend than can help simplify and streamline your warehouse operations.



 

A Void Fill System


What is a void fill system? Void fill does just as the name implies, it fills up the extra space within your package. It helps to prevent movement or shifting during shipping. Void fill material can be paper, peanuts or air pillows. 


Air Pillows:

The recommended machine to use in your void fill system for air pillows is the Pregis Airspeed 5000. It is perfect for all void-fill, cushioning, and containment needs. These inflatable pillows protect a variety of products against the shock, abrasion, and vibration that come with the shipment. The rolls of "flat" film can be stored cost-effectively and efficiently.


Another alternative is the Pregis AirSpeed Smart void-fill system, which is designed for long-term use and low maintenance. This high-performance film is converted into lightweight, non-abrasive padding for compact or workstation packing.

Air Cushions:

Similar to an air pillows, the air cushion aids with packaging space and with movement during shipping. The air cushion has a proprietary pattern of square pillows that provides best in class product protection. The recommended systems include the Pregis Mini Pak'r® Industrial, the industry's best-in-class protection with air transfer technology. It has a compact on-demand air cushion solution that will improve both your packaging process and customer experience.


Another excellent choice is the Pregis AirSpeed HC Versa, which has been particularly designed to deliver results with a unique, high-performance film. 


Paper Packaging Systems:

A paper packaging system is also an option for void fill. Here are four excellent paper wrapping alternatives to pick from:


Pregis Easypack Quantum Xf Paper Packaging

This system has a small footprint and is easy to load and operate, with a floor stand, table mount, or bespoke installation option. It generates paper cushions by transforming rolls of paper into tightly crumpled paper.


Pregis Easypack Packmate Compact Paper Packaging

The equipment is lightweight and may be used in a variety of settings, including multi-station packing spaces. The Easypack Packmate can be set in a horizontal or unique arrangement with options for automated, semi-automatic or foot pedal operation.


Pregis Easypack Packsolo Single Ply Paper Packaging

With packing on demand, this machine can improve the productivity of the packaging process. Employees may quickly "load and go" in 30 seconds or less because it is so simple to load and use. The machine is low-maintenance and "no jamming" reliable to provide maximum uptime.


Pregis Easypack Packmaster Multi-Ply Paper Packaging

This high-speed paper converter can convert up to 80 times the original amount of paper in a short period. This multi-ply paper packing technique provides lightweight yet sturdy paper cushions. The padded paper, which can mold to any shape and protect any object from fragile glassware to heavy industrial products, is ideal for medium to large corrugated shipping boxes.


A Flexible Packaging System

Sharp Flexible Packaging System

To maximize the efficiency of your fulfillment warehouse, your operations should include a void fill system and a packaging system. We recommend a Sharp Flexible Packaging System. This system integrates the filling, sealing, and label printing processes into one machine. It can help reduce downtime with a range of bag options to accommodate a variety of mail order fulfillment needs. It's a packaging machine that's built to resist and adapt to every shipping situation, and it's built to last.

Warehouse Efficiency Essentials


In addition to flexible packaging systems and various void fill machines, PackageIt offers many other innovative tools and small machines to improve productivity and efficiency within your warehouse.


Machine Stretch Wrap

Contain a load consistently, resulting in a flawless presentation to your customer every time. Machine film is available in two types: blown and cast. It is applied with a stretch wrapper that is either semi-automatic or fully automatic. 


Impulse Sealers

An impulse sealer is a device that can be used to seal various types of plastic packaging, such as poly bags carrying parts or components in groups. It melts one layer of plastic to the other by heating a metal wire with an electric current.


Tape Machine

These high-speed taping machines can be manual, semi-manual, or fully automated, depending on the package. Your chosen box can be neatly taped with the push of a button. This reduces the time and effort required to physically tape boxes while increasing the efficiency of your business's packaging.

 

With the right equipment and a well-designed system, your fulfillment warehouse could go above and beyond expectations, resulting in a rise in profit.


PackageIt is the leading provider of packaging, shipping, and warehousing solutions in Western Washington's Puget Sound region. Throughout the years, PackageIt has been helping businesses succeed by providing excellent products and outstanding customer service since 1974. If you want to learn more, take a big step forward and call our knowledgeable professionals at 888-743-0907 today!

Packaging Supply Chain Challenges
By PackageIt Team March 21, 2025
Learn more about addressing supply chain problems with custom packaging and find out how we at PackageIt can help.
Custom Packaging Solutions
By PackageIt Team March 14, 2025
Packaging plays a bigger role in shaping brand identity and customer experience than many people realize. How can you move the needle to help create better customer experience and sales.
Packaging Trends & Innovations for 2025
By PackageIt Team March 7, 2025
What is changing in packaging in 2025 and how can you stay ahead of the curve in your packaging and beyond?
Temperature control shipping and packaging
By PackageIt Team January 31, 2025
Cruz Coolers are a compelling choice for temperature-controlled business shipping and packaging, are they right for yours?
Sustainable Void Fill
By PackageIt Team January 15, 2025
The shift towards sustainable business practices often carries a perceived high price tag, leading many to question its worth.
Small Business Guide to Goods in Transit
By PackageIt Team December 18, 2024
Understanding the rules of shipping helps you avoid confusion and unexpected costs.
History of Cardboard
By PackageIt Team October 29, 2024
We have had cardboard around and even take it for granted, but are you curious about how cardboard originated and some of the many applications it has?
AI and Robotics in the Small Business Supply Chain
By PackageIt Team October 24, 2024
Artificial intelligence (AI) and robotics have become more common and available. But how can smaller operations benefit from a little automation to streamline their packaging processes, reduce errors, and boost productivity?
Warehouse Operations With Advanced Packaging Supplies
By PackageIt Team October 8, 2024
Having an organized system allows for seamless packaging and shipping operations, reduced carrying costs, and overall enhanced efficiency.
Advantages of mailers for businesses
By PackageIt Team September 27, 2024
If you’re considering incorporating envelopes or mailers into your packing and shipping strategies, picking ones that fit your company’s needs is important.
Show More