The History of Cardboard Through the Ages

PackageIt Team • October 29, 2024

Cardboard—seems like such a simple material, right? But did you know it has a long, fascinating history and is available in many forms today? From humble beginnings to becoming the backbone of the packaging industry, cardboard has evolved quite a bit. Let’s dive into the world of cardboard, exploring where it came from, how it has changed, and what options are available today.


The Birth of Cardboard: A 19th Century Invention

Cardboard Boxes in Seattle

Cardboard as we know it was first created in the early 1800s. While paper had been around for centuries, it wasn’t until 1817 that a British industrialist named Sir Malcolm Thornhill developed the first cardboard box. It was a sturdy, flat material made from heavy paper stock, used to package items that needed more protection.


Later, in 1856, cardboard took a giant leap when it was used to create corrugated board—a material that revolutionized packaging. Corrugated cardboard, which has wavy layers sandwiched between flat paper layers, was first used as a lining for tall hats! By 1890, it found its real calling as a shipping material, thanks to an American named Robert Gair, who developed a way to mass-produce pre-cut cardboard boxes.

Cardboard Through the Ages: Evolution of the Material

Cardboard has come a long way since those early days. The material itself has seen innovation after innovation, and today it’s stronger, lighter, and more versatile than ever before.


In the mid-20th century, cardboard production became more efficient, and the material began to dominate the world of packaging. As e-commerce began to grow, especially in the 21st century, cardboard became an essential part of global shipping, creating a demand for more varied and flexible cardboard products.


The Many Types of Cardboard Available Today

Nowadays, cardboard isn’t just one thing. There are many types of cardboard, each suited to specific needs. Here are a few of the most common versions available today:


1. Corrugated Cardboard

Corrugated cardboard is probably the most common type you’ll see. It’s used for shipping boxes, and its signature wavy inner layer provides extra cushioning to protect items during transport. You’ve likely seen it used by companies like Amazon or in moving boxes.

2. Paperboard (Carton Board)

Paperboard is a thinner and more flexible type of cardboard, perfect for folding. It’s commonly used for cereal boxes, shoe boxes, and other retail packaging. While not as strong as corrugated cardboard, it’s ideal for lightweight products.

3. Greyboard

Greyboard is made from recycled paper and is typically used in products like hardcover books, binders, or puzzle backing. It’s thick and sturdy but not as flexible as other types of cardboard, making it ideal for flat, rigid products.

4. Honeycomb Cardboard

This type of cardboard is structured like a honeycomb, giving it a high strength-to-weight ratio. It’s often used in industrial packaging or furniture, as it can withstand heavy loads while remaining light.

5. Dual-Layer and Triple-Layer Cardboard

For products that need extra protection, dual-layer and triple-layer corrugated cardboard options are available. These types are even sturdier and more durable than regular corrugated cardboard, making them perfect for heavy or fragile items.


Fun Facts About Cardboard You Didn’t Know

  • It’s eco-friendly: Cardboard is one of the most recyclable materials around. Many of today’s cardboard products are made from 100% recycled content!
  • It’s everywhere: Cardboard accounts for nearly 30% of all packaging materials used worldwide!
  • It has unexpected uses: Beyond packaging, cardboard has been used to create furniture, art installations, and even temporary housing structures!


Cardboard Products Available at PackageIt

At PackageIt, we’re all about providing businesses with the best packaging solutions, and cardboard is at the heart of what we do. Whether you need corrugated boxes for shipping, paperboard for product packaging, or specialty cardboard for a unique project, we’ve got you covered.


Looking for something more custom? PackageIt also offers custom-designed cardboard packaging, so your products can stand out from the competition. We believe in using sustainable, high-quality materials to meet all your packaging needs.


Conclusion: Cardboard—A Material for All Occasions

From its origins as a simple paper product to the multi-faceted, eco-friendly packaging superstar we know today, cardboard has proven itself to be a versatile and indispensable material. With countless types available for various needs, it’s no wonder that cardboard continues to play a huge role in how products are shipped, stored, and sold.


Need packaging that’s reliable, eco-friendly, and affordable? PackageIt.com has all your cardboard needs covered! Check out our range of products today, and let us help you find the perfect packaging solution.

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